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Steps of selecting composting machines

24-11-15
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Organic fertilizer as an important resource for the sustainable development of agriculture, the demand is urgently increasing. Organic fertilizer fermentation efficient de-tanking, environmental protection, automation, has become the preferred equipment for many agricultural enterprises and environmental protection companies to produce organic fertilizer. However, there are many types of tanks on the fermentation market, and different models and technical parameters are suitable for different applications. Therefore, how to select the organic fertilizer composting machine scene that suits their needs is a problem that needs to be carefully weighed. In this paper, demand analysis, equipment performance, technical parameters, supplier selection and economics, to provide a comprehensive guide to selecting organic fertilizer composting machine.

 

1. Clear demand of the efficient energy use industrial composting machine

 

Before shopping for a large-scale customized composting machine, a clear own needs is a crucial step. This includes the following aspects:

 

① Type of goods

 

Different types of organic loading and unloading have different design requirements for fast fermentation industrial composting machines. For example, moisture feed and high-fiber daubs require stronger agitation.

 

② Processing capacity

 

According to the production scale, determine the required composting machine capacity. The capacity of professional poultry composting machines on the market ranges from a few cubic meters to hundreds of cubic meters. Small equipment is suitable for small farms or laboratories, while large equipment is suitable for large-scale industrialized production.

 

③ Production cycle

 

Understand the target fermentation cycle, some factory prices commercial composting machines can complete fermentation in 7 days, while traditional fermentation may take several weeks. A terminated fermentation cycle can increase production efficiency, but may require a higher initial investment.

 

2. Equipment performance of the efficient energy use poultry composting machine

 

① Temperature control performance

 

During fermentation, temperature is critical for microbial replenishment activity and pathogen inactivation. High quality quality assurance poultry composting machine should be equipped with precise temperature control system, which can start quickly and maintain the temperature in the high temperature range of 55℃-65℃ stably.

 

② Stirring system

 

The design of the stirring system directly affects the mixing uniformity and oxygen distribution of the fermented material. A good mixing system can prevent the material from clumping and ensure that the material is always in an active state during the whole fermentation process.

 

③ Gas Management

 

An efficient gas management system can provide sufficient oxygen to avoid odors from anaerobic fermentation. At the same time, high quality equipment is usually equipped with an exhaust gas treatment device to minimize odors and other respiratory insects.

 

④ Durability and easy maintenance

 

The composting machine is in contact with high temperature and corrosive substances for a long time, so the equipment material should be corrosion-resistant and high temperature-resistant, such as stainless steel or polymer composite materials. In addition, equipment design should focus on cleaning and maintenance to extend the service life.

 

 

3. The technical parameters of the increased production industrial composting machine

 

① Capacity

 

Usually select the appropriate tank volume according to the treatment volume of daily emissions. It is recommended to choose slightly larger than the actual demand for equipment to cope with the occasional increase in processing capacity

 

② Power

 

The power of the agitator and heating device directly affects the operating efficiency of the equipment. Too little power may lead to inadequate mixing or slow start, while too much power

 

③ Degree of automation

 

Modern odorless poultry composting machines are often equipped with automated control systems, including automatic adjustment of temperature, humidity, oxygen and stirring frequency. Highly automated equipment is suitable for users seeking high efficiency and low labor costs.

 

④ Scope of application

 

Check whether the equipment supports a specific fermentation process and whether it can be adjusted to adjust possible future nutritional requirements.

 

4. Selecting a reliable supplier of the high production standards customized composting machine

 

① Brand reputation

 

Choose a brand with good market reputation and rich experience, whose equipment quality and technical service are more guaranteed.

 

② After-sales service

 

composting machine is a long-term use of equipment, stable operation to maintain good after-sales service. Ensure that the supplier can provide rapid response technical support, spare parts supply and maintenance services.

 

③ Case reference

 

Check the successful cases of the supplier to understand the performance of its equipment in actual use, especially the application effect in similar scenarios.

 

④ Technical Support

High-quality suppliers usually provide installation and commissioning, technical training, and optimization of the fermentation process recommendations, which is crucial for the most serious.

 

 

5. Economy and cost-benefit analysis of the save time and effort industrial composting machine

 

① Annual investment

 

The cost of equipment is an important consideration, but not only the high price as the only criterion. The quality, technical level and additional features of the equipment need to be considered comprehensively.

 

② Operating costs

 

The operating costs of the large-scale commercial composting machine include energy consumption (such as electricity), maintenance costs and labor costs. Low power consumption, easy to maintain the equipment in the long-term use will increase the economic advantage.

 

③ Payback cycle

 

Depending on the scale of production and the market price of organic fertilizer, the payback cycle is indicated. Highly efficient large-scale commercial composting machines can speed up recovery costs by completing fermentation quickly and improving fertilizer quality.

 

6. Common misunderstandings of the commercial professional composting machine and ways to avoid

 

① Reform the pursuit of low-priced

 

Low-priced equipment may be unstable performance, after-sales service up to not in place and other issues, should give priority to high-end equipment.

 

② Neglect the future demand

 

In the purchase of equipment, only consider the current processing capacity and ignore the possible future expansion of production needs, which can easily lead to the use of equipment less than a few years will need to be replaced.

 

③ Neglect environmental requirements

 

Some regions have strict regulations on wastewater and wastewater treatment, purchase equipment to ensure that its performance meets local standards.

 

 

Choose a suitable organic fertilizer large-scale commercial composting machine needs to consider their own needs, equipment performance, technical parameters, supplier services and economic benefits and other factors. By clarifying the needs, guiding the assessment of equipment performance and supplier advantages, users can ensure the quality of the equipment in the case at the same time, to maximize the economic benefits. With the continuous progress of technology, high-efficiency organic fertilizer composting machine will become more chemical, automated and environmentally friendly, for the sustainable development of agriculture to make a greater contribution!